Iimveliso zelaphu elingalukwanga lePolyimide
Ingcaciso yeMveliso
I-Changshu Yongdeli Spunlaced Nonwoven Co., Ltd. igxile kuphando, uphuhliso, kunye nokuveliswa kwamalaphu angengowokuluka e-polyimide (PI) asebenza kakuhle. Isebenzisa i-polyimide resin ekumgangatho ophezulu njengezinto eziluhlaza, le nkampani ivelisa imicu ye-PI eqhubekayo ngokusebenzisa iinkqubo ezikhethekileyo zokujikeleza, ilandelwa yitekhnoloji ye-hydroentanglement enoxinzelelo oluphezulu ukwenza izakhiwo eziguquguqukayo nezidibeneyo. Oku kuphumela kwiimveliso ezingengowokuluka ze-polyimide ezenzelwe izicelo ezifuna kakhulu ezifana nokungalali kakuhle kobushushu obuphezulu, ukumelana nemozulu nokwaluphala, kunye nezinto ezisebenzayo. La macandelo alandelayo achaza iimpawu eziphambili kunye neendawo eziphambili zokusetyenziswa, egxininisa ixabiso elahlukileyo lale zixhobo njengemilinganiselo yobunjineli obukhethekileyo.
I. Iimpawu eziphambili zeLaphu elingelolukiweyo lePolyimide: Umdlali opheleleyo kwiindawo ezingaqhelekanga
Isebenzisa iingenelo zezinto ze-PI kunye neempawu ezizodwa zenkqubo ye-hydroentanglement, ilaphu le-polyimide nonwoven libonisa iimpawu ezintathu eziphambili ezoyisa imida yokusebenza kweefayibha zendalo kunye ne-inorganic eziqhelekileyo kwiimeko ezishushu kakhulu, ezithintela ilangatye, ezimelana nemozulu, nezidibeneyo ngokusebenza:
1. Uzinzo kumaqondo obushushu aphezulu + Ukungatshisi ilangatye kwangaphakathi: Umqobo woKhuseleko kwiindawo ezinobungozi obukhulu
Ukumelana nobushushu okuphezulu xa kuthelekiswa nezixhobo eziqhelekileyo: Ngokungafaniyo ne-aramid (ubushushu benkonzo yexesha elide: 204°C) kunye ne-PTFE (ubushushu benkonzo yexesha elide: 260°C), i-polyimide igcina ubunzulu besakhiwo phantsi kokusebenza okuqhubekayo kwi-260°C, kunye nokunyamezela kwexesha elifutshane ukuya kuthi ga kwi-400°C. Isakhiwo sefayibha ethintelweyo ngamanzi asikabonakali, asibonisi zimpawu zokwaluphala okanye ukuwohloka emva kweminyaka engaphezu kwe-1.5 yokusetyenziswa okuqhubekayo kwizicelo ezifana nokutshisa inkunkuma kunye neendawo ezinobushushu obuphezulu be-metallurgical, nto leyo ebangela ukuba ubomi benkonzo bube ngaphezu kwezihlandlo ezithathu kunezixhobo ze-aramid.
Ukuthintela ilangatye okuphezulu: Ngaphandle kwesidingo sezongezo ezithintela ilangatye, izinto zifikelela kwi-limiting oxygen index (LOI) ye-38% (edlula kakhulu i-PTFE's 28% kunye ne-aramid's 29%). Ayitshisi okanye inyibilike xa ichaphazeleka lilangatye, izicima ngoko nangoko xa isuswa lilangatye, kwaye ayikhuphi iigesi ezinobuthi ngexesha lokutsha. Oku kuthintela ngokufanelekileyo ukwanda kwelangatye, kujongana neengxaki ezibalulekileyo zezinto ezithintela ilangatye zendabuko ezifana nokwenzakala okubangelwa kukunyibilika kunye nokukhutshwa komlilo onobuthi.
2. Ukumelana nemozulu ngokubanzi kunye nokuzinza kwemishini: Isikrweqe esihlala ixesha elide kwiimeko ezinzima
Ukumelana nokugqwala okungaqhelekanga kunye nokwaluphala: Ilaphu libonisa ukumelana okuhle kakhulu ne-acid-base media (umz., i-10% ye-sulfuric acid, i-15% ye-sodium hydroxide), izinyibilikisi zendalo, kunye ne-UV radiation, kunye nokulahleka kwamandla okutsalwa kwe-≤8% emva kweentsuku ezingama-60 zokuntywiliselwa. Alibonisi ukubhitya okanye ukuwohloka phantsi kokuvezwa ixesha elide kwi-UV yangaphandle, ukufuma, kunye nobushushu, okufikelela ubomi benkonzo yeminyaka esi-8 ukuya kweli-10 kumandla enyukliya kunye nobunjineli bangaphandle—ngaphezulu kwe-10 kunezixhobo ze-polyester eziqhelekileyo.
Iimpawu ezibalaseleyo zoomatshini: Ngobuninzi befayibha obuyi-1.41 g/cm³ kunye namandla okuqhekeka ade angama-600 N/5×20 cm, inika amandla aphindwe ka-20 kunelaphu le-polypropylene ngobunzima obufanayo. Emva kokufakelwa kwamanzi, ukumelana nokukrazuka kufikelela kwi-≥50 N, kunye nokugcinwa kwamandla okumanzi ayi-100%. Oku kuyawoyisa uburhabaxa obuphantsi bobushushu beefayibha ze-basalt kunye namandla angonelanga oomatshini e-PTFE, okwenza ukuba ifaneleke kwizicelo zoxinzelelo olunzima kunye noxinzelelo olunamandla.
3. Ukuhambelana okuSebenzayo + Ukucubungula okuGuquguqukayo: Isiseko esiSebenza ngeendlela ezahlukeneyo sokwenza ngokwezifiso
I-Hydroentanglement igcina umsebenzi wezinto eziphathekayo: Inkqubo ye-spunlace enoxinzelelo oluphezulu iqinisekisa ukuxinana kwefayibha okuthambileyo ngaphandle komonakalo ohambelana nokubhobozwa kwenaliti. Imveliso ephumayo ithambile (ubulukhuni ≤50 Shore A) kunye ne-drape egqwesileyo, evumela ukusika ngokuthe ngqo, ukuthunga, kunye ne-thermoforming. Oku kusombulula imingeni yokucubungula iifelt ze-PI zendabuko, ezihlala ziqinile kwaye ziqhekeka, ngelixa zibonelela ngomphezulu ogudileyo, ongena-burr ofanelekileyo wokudibanisa izinto ngokuchanekileyo.
Amandla aphezulu okusebenza: Ngokusebenzisa iindlela zokuguqula umphezulu okanye iindlela ezidityanisiweyo, ilaphu linokuba nemisebenzi emininzi ephambili. Umzekelo, emva konyango lwe-alkali kunye nokulayisha nge-Fe₃O₄ kunye ne-Ag nanoparticles, lifikelela ekusebenzeni okuphezulu kokukhusela i-electromagnetic (77 dB) kunye nokukhanya okuphantsi kakhulu (≤-10 dB). Xa lidityaniswe ne-nanofibers, libonisa zombini iipropati zokucoca ezishushu kakhulu kunye nee-antibacterial, lihlangabezana neemfuno ezahlukeneyo kwi-camouflage yemikhosi kunye nezicelo zonyango eziphezulu.
II. Iinkalo eziphambili zokusetyenziswa kweLaphu elingelolukiweyo lePolyimide: Izisombululo ezingenakuthathelwa indawo zeMibono ePhakamileyo
Ngokusekelwe kwiimpawu ezingasentla, ilaphu le-polyimide elingelolukiweyo libe yinto ebalulekileyo ekuhluzeni amaqondo obushushu aphezulu, ukhuseleko olukhethekileyo, izixhobo ze-elektroniki/zomkhosi, kunye neenkonzo zonyango eziphambili, ezihlangabezana nezicelo ezinobungozi obukhulu, ezifunwa kakhulu, kunye nezokuhlala ixesha elide:
1. Ukuhluzwa kobushushu obuphezulu kunye nokukhuselwa kwendalo: Isisombululo esiphambili sokuCoca kwiimeko ezimandundu
Ukuhluzwa kwegesi yolwelo olushushu kakhulu: Isetyenziswa kwiingxowa zesihluzo zezityalo zokutshisa inkunkuma kunye nezihluzo zokususa uthuli kwizityalo zamandla ezisebenzisa amalahle, ilaphu libamba ngokufanelekileyo uthuli oluncinci kunye namasuntswana arhabaxa kwi-300°C, ngokuchanekileyo kokuhluzwa kwe-0.5 μm. I-LOI yayo ephezulu (38%) ithintela umngcipheko wokutsha obangelwa yi-potassium kunye ne-sodium kuthuthu lweempukane, inika ubomi benkonzo obuphindwe kabini kunobo bezixhobo zesihluzo se-PPS.
Ukucoca ngobushushu obuphezulu kwimizi-mveliso: Usetyenziso luquka amalaphu okucoca ukukhutshwa kwesitishi sokuxuba i-asphalt kunye neengxowa zokucoca ukucoca ubushushu obuphezulu kwizityalo zeekhemikhali. Ilaphu limelana namaqondo obushushu angama-260°C kunye nokugqwala kwe-organic solvent, alifunxi izinto ezihluzwayo, liqinisekisa ubunyulu bemveliso, kwaye libonisa ukusebenza okuphezulu kokulwa nokuvaleka, linciphisa ukumelana nokucoca ngama-30% xa kuthelekiswa nezihluzi zefayibha zeglasi zemveli.
2. Ukhuseleko oluKhethekileyo kunye noKhuseleko: Indlela yoBomi kwiimeko ezinobungozi obukhulu
Izixhobo zokuzikhusela zomntu: Zisetyenziswa njengelaphu lempahla engatshiyo yesinyithi kunye nelaphu leesuti zokukhusela ubushushu zabacimi-mlilo, ezi zinto zigcina ulwakhiwo lusemgangathweni kwi-260°C, kwaye zinomoya wokushisa we-0.03 W/(m·K kuphela), nto leyo ethintela ngempumelelo imitha yobushushu obuphezulu. Ubume bayo obuthambileyo, obuphefumlayo bunika intuthuzelo enkulu kunezixhobo zemveli zoboya belitye, nto leyo eyenza ukuba ifaneleke kakhulu kwimisebenzi yobushushu obuphezulu kwi-metallurgy nakwi-firefighting.
Iimveliso zokhuseleko olungxamisekileyo: Izinto ezisetyenziswayo ziquka ilaphu lentente elingatshiyo lomkhosi kunye nezithintelo ezithintela umlilo kwiindawo ezinobungozi obukhulu. Izinto ezithintela umlilo ngokwangaphakathi kunye nezimelana nemozulu aziboli phantsi komswakama wangaphandle, ubushushu, okanye ukuvezwa ngamandla kwe-UV, zisebenza njengesithintelo esiqinileyo esizinzileyo. Ubungakanani bayo obugobileyo obuncinci buvumela ukuthunyelwa ngokukhawuleza kwiimeko ezingxamisekileyo, ezifanelekileyo ukufihla umkhosi kunye nokusabela kwiziganeko zeekhemikhali.
3. Izixhobo ze-Elektroniki nezoMkhosi: Undoqo wokusebenza kwezixhobo ezikumgangatho ophezulu
Izixhobo zokukhusela i-electromagnetic: Zisetyenziswa kwilaphu le-radar stealth kunye ne-anti-interference padding kwizixhobo ze-elektroniki, ilaphu lifumana ukufunxwa kwamaza e-electromagnetic ngokufanelekileyo kuluhlu lwe-broadband lwe-8.2–40 GHz emva kokulayisha i-magnetic particle kunye ne-electroless silver plating, kunye nokusebenza kakuhle kokukhusela ukuya kuthi ga kwi-77 dB. Igcina ukusebenza okuzinzileyo kwi-250°C, ikhusela izixhobo zomkhosi ekuphazamisekeni kwe-electromagnetic ngelixa ivumela ukufunxwa kwe-infrared.
Izixhobo zokwambathisa ezishushu kakhulu: Izinto ezisetyenziswayo ziquka ii-insulation liners zeenjini zeenqwelo-moya kunye nelaphu lokugquma izinto ze-elektroniki eziphezulu. Ngamandla e-dielectric ≥25 kV/mm kwi-260°C kwaye akukho kubola ekusebenzeni kokwambathisa, ilaphu liyamelana nokugqwala yioyile kunye namafutha, lithintela ii-short circuits kwiindawo ze-elektroniki kwaye lihlangabezana neemfuno zemizi-mveliso yeenqwelo-moya kunye neemoto eziphambili.
4. Impahla yezonyango neyexabiso eliphezulu: Ukuqinisekisa ukhuseleko kunye nococeko
Iimveliso zokukhusela zonyango: Zisetyenziswa kwiingubo zotyando ezibulala iintsholongwane ezishushu kakhulu kunye nezixhobo zokubopha ezibulala iintsholongwane, ezi zinto zibonelela ngokuhambelana kakuhle kwezinto eziphilayo (azibangeli i-allergies, azibangeli ukucaphuka) kwaye zimelana nokususwa kweentsholongwane ngomphunga kwi-134°C ngaphandle kokuchitha ifayibha, zihambelana nemigangatho ye-GMP ebulala iintsholongwane. Iqinisekisa ukhuseleko lokusebenza kwiimeko zonyango eziphambili ezifana nokufakelwa amalungu omzimba kunye notyando olungenabungozi kangako.
Iimpahla ezisebenzayo: Izinto ezisetyenziswayo ziquka iisuti ezingatshiyo zomdyarho kunye neempahla zokukhusela kwishishini lenyukliya. Ilaphu elihlala lithintela umlilo, eliphefumlayo, nelikhululekileyo alibangeli ukurhawuzelelwa lusu ngexesha lokuguguleka ixesha elide. Likwamelana nokugqwala kwemisebe kunye neekhemikhali, likhusela abasebenzi ekutshisweni nasekuvezweni yimisebe kwiindawo ezikhethekileyo ezifana nemidlalo yeemoto kunye nokugcinwa kwamandla enyukliya.
Malunga noYongdeli: Umvelisi oyingcali weePolyimide Nonwoven Fabrics
I-Changshu Yongdeli Spunlaced Nonwoven Co., Ltd. isebenzisa imigca yemveliso ezenzekelayo yamalaphu angengowokuluka e-polyimide, inikezela ngeemveliso ezenzelwe wena ezinobunzima obuqala kwi-60–500 g/㎡ kunye nobubanzi obuyi-0.2–3.2 m. Le nkampani ikwabonelela ngeendlela zokhetho emva konyango oluquka ukugqunywa ngemagnethi, ukuhlanganiswa kwe-nanofiber, kunye nokutshiza/ukulungisa.
Ukuze ufumane iisampulu zemveliso okanye izisombululo ezenzelwe wena, nceda unxibelelane nathi.



